Aerospace

→ Prototypes
→ Jigs and Fixtures
→ Production Parts
→ Tooling
→ Aftermarket and Replacement Parts

Innovation and experimentation are trademarks of the aerospace industry.  With 3D printing, prototypes can be developed for even the most challenging geometries in a matter of hours rather than the weeks required in the past.

Quick design changes can be made in a simple tweak to a computer file and the new part can be ready for testing quickly with 3D printing.

Eliminating the need for expensive tooling during the design process can free designers to focus on creating lighter weight structures, boosting efficiency, reducing emissions, and other important factors. EnvisionTEC 3D printers can contribute to 3D printing both prototypes and production parts with a wide range of options in both machinery and materials.

3D Printers for the Aerospace Industry

The D4K PRO Industrial is built on the most reliable 4K UV DLP projector and includes EnvisionTEC's patented PSA for low separation forces.  Brought to you by the original inventors of DLP 3D printing technology.

The Xtreme 8K DLP uses dual 4K projector DLP technology to quickly 3D print highly accurate parts from STL files regardless of geometric complexity. With a large selection of materials, you will be able to produce high-quality end-use parts for a variety of applications, including industrial and medical items. A heated material vat allows for additional materials with highly desirable properties.

Perfect for a wide variety of 3D printing applications, the Envision One cDLM is capable of printing up to 45 mm/hour, material dependant.

The ULTRA 3SP HD provides the same excellent surface finish and speed as the original ULTRA 3SP, but adds an incredible 50 µm (0.002 in.) resolution capability to your builds.

The Vector 3SP provides excellent surface finish and speed with a build size of up to 30,316 cubic cm (1850 cubic in.) to produce everything from concept models to functional parts in 100 µm (0.004 in.) resolution.

The Vector HD 3SP is ideal for those who need large parts up to 30,316 cubic cm (1850 cubic in.) with a resolution of 50.8 µm (0.002 in.). High detail parts with smooth surface finishes make the Vector HD 3SP an ideal option for a wide variety of applications.

EnvisionTEC's largest 3SP option, the Xede 3SP produces excellent prototype and production parts with a build area up to 95,045 cubic cm (5800 cubic in.) and a resolution of 100 µm (0.004 in.).

A great manufacturing option for a wide variety of consumer and automotive applications, the ULTRA 3SP provides 100 µm (0.004 in.) resolution and a build size of up to 9013 cubic cm (550 cubic in).

Introducing the only DLP-based 3D printers utilizing a true 4M pixel projector with UV optics tuned to 385nm wavelength. The P4K Series delivers the highest accuracy coupled with the highest finished product functionality. Utilizing Artificial Intelligence (AI) in pixel tuning to deliver extremely high quality surface finish, the P4K delivers next generation advanced DLP technology in 3D printing.

3D Printing Materials for the Aerospace Industry

High heat, high resolution with great flexural modulus.

Polypropylene-based material with high impact and compression strength with greater than 100% elongation at break. Ideal for fixtures and tooling.

EnvisionTEC's Rubber Elastomer E-RE70 is an elastomeric material with a tough rubber-like performance.

Loctite E-IND402 is an elastomeric UV photocurable resin that exhibits high resilience while maintaining excellent tensile strength. It is a single component system with excellent green strength and does not require thermal post processing.

A semi-translucent silicone, E-UA90 is a good for general purpose elastomer parts such as robotic grippers.

Loctite E-3955 FST HH is a high performance, high modulus product which boasts excellent flexural and tensile physical properties with outstanding flame retardance.

E-Aquasol is a water-soluble 3D printing resin, allowsing industrial manufacturers to shell-cast thin-walled parts with high feature resolution. 

EnvisionTEC's E-RE90 is an elastomeric material with a tough, rubber-like performance, allowing for the 3D printing of parts previously made from technical foams, rubbers, or polyurethanes. 

Loctite E-3840 is low viscosity, one-component light-cure acrylic resin used for prototyping via digital light processing (DLP) or Continuous Digital Light Manufacturing (cDLM). It cures with short exposure times which results in fast print speeds and provides very high print resolution which is ideal for parts that require fine features.

Loctite E-5015 is a one-component, light-cure silicone resin with high durability and flexibility. It offers high resolution printing of shore A70 silicone with good print-speeds.

Loctite E-3843 is a black resin that may be used for prototyping or functional parts production. It offers good Impact resistance and thermal stability making it suitable for many demanding Engineering applications.

This advanced, engineering-grade material delivers large castable patterns and functional prototypes with best-in-class accuracy and surface finish. FormCast is formulated for use on EnvisionTEC's 3SP family of printers.

E-RigidForm is a polyurethane-like resin that 3D prints strong, hard and stiff parts that can be used for prototypes and end use.   Available in translucent amber, gray and black, E-RigidForm has high tensile strength (68-73 MPa) that compares with acrylic, nylon 6 and polycarbonate.  It also delivers good heat deflection and water resistance. With a hardness value of Shore D 87, the same value as a cast urethane plastic, E-RigidForm is a versatile and tough material that is ideal for a wide range of industrial and consumer applications.

E-Rigid PU is a polyurethane-like resin that 3D prints end-use and prototype parts that compete with injection molded plastics.  Available in black, natural and white, E-Rigid PU is hard and stiff but also maintains good strength, marked by flexibility and impact resistance. With a Shore D hardness values similar to the value as a cast urethane plastic, E-Rigid PU is a versatile and tough material. It is also an excellent solution for 3D printing dental diagnostic waxups.

EnvisionTEC’s E-Poxy is a partially biosourced, tough, dual-cure material that delivers strong, thin-walled final products. E-Poxy offers a good relationship between flexibility, hardness and heat resistance that is also ideal for connectors, among other objects.

ABS Hi-Impact 3SP is a tough material, suitable for high quality prototypes of items in categories such as automotive and consumer goods as well as stable enough for production-quality end use parts.

Now available in beta, E-Tool 2.0 is filled with Barium Borosilicate Glass, known for its heat and chemical resistance, to deliver injection molds that can withstand high heat and pressure. Combined with EnvisionTEC’s 3D printing technologies, E-Tool 2.0 delivers highly accurate tooling with an exceptionally smooth surface finish.

R5-385 material is an update on the original R5 material, one of EnvisionTEC's earliest materials still in use around the world, re-engineered for optimal performance in 3D printers utilizing 385nm wavelength light sources.

A semi-translucent silicone, E-UA40 has good tear strength and excellent energy rebound. It is also good for general purpose elastomer parts such as robotic grippers.

EnvisionTEC’s E-Mould provides a new solution for injection molding with a validated process chain.